Day 2: Prototyping really begins


As you you can see this isn't working exactly as we would like but we learned a lot from it. We'll be working on a more traditional catapult tomorrow afternoon.
Here is a sneak peak at another prototype that we should be finishing up tomorrow.
Hopefully everyone is watching all of the great content coming out of RobotIn3Days.com and BuildBlitz.com. They are putting out great content to help teams figure out what they want to build, but remember that watching videos and seeing pictures can't replace good hard prototyping, plus it's fun.
- Spectrum
Day 3 of Aerial Assist
We continued our prototyping today.
We are pretty far along in CADing our drive train for this year. Here is a quick screenshot from our progress.
We have posted some of the details behind this design in our 2014 Design Notebook. Our goals is to make it pretty flexible. We believe that catching may turn into an important factor in this game and having the ability to move omni-directionally will make that task much simpler. We also know that there will be times that we need to stand our ground or attempt to move another robot for this reason we are planning to use an Octacanum drive train that can shift between mecanum and traction wheels. We are building in contingency for allowing us to switch from octacanum to a butterfly drive with standard omniwheels replacing the mecanum wheels and also a standard six wheel skid steer drive if we desire.Several of our other prototypes are still under construction and not ready for even simple tests, hopefully by the end of the week we will have a solid idea of where we want to go with the robot.
- Spectrum
“Do not follow where the path may lead. Go instead where there is no path and leave a trail.” - Ralph Waldo Emerson
Day 4: Inspiration From Other Teams
While looking for other collector options to test in parallel with our roller claw development, we worked on a version of 118's Ballacuda pickup system from their 2008 robot.
Day 5: Prototyping doesn't stop & Square Kit Chassis
We have a Bootcamp Build day for some of the young teams in the area on Sunday. While working on the CAD files for the AM14U, we mocked up a version that is square 27.5 x 27.5. This was mentioned on Chiefdelphi, but we weren't sure how easy it would be for teams to make. We think it's pretty simple--it's really just making a half-wide/half-narrow robot.
Day 6: Need, Want, Wish...
Today was our first design review. We have seen the 72 hour builds, prototyped a little, and played a human version of Aerial Assist. We think we have a good understanding of the game. Here is how we break it down.
- DriveSpeedRoll ball out of robot on ground or into low goalSturdy/RuggedCatch from inbounder / Collect from Human Player / Receive InboundHold the ball - securely enough to drive around
Want- Pushing Power / TorqueAgilityBouncing Ball Control (rebound)Catch well from other robotsShoot a Pass/Lob ShotVariable Power ShooterGround pickupLob to Human PlayerHigh Goal Score
Wish- StrafeShoot across a zone (lob from back over truss)Shoot from zone line (18' shot)Shoot from the wall2 ball autonEject ball on power off
Why bother?
- Brake (mechanical)>5' extension...JumpTurretScissor lift...Ground pickup from sides3 ball auton...
There might be more aspects to the game but these are all the ones we covered. We'll be dealing with the programming side of things a bit later.
Today's update is a picture of the current state of our CAD Model. It's still rough, but the drive train is coming along very nicely. We are working on the electronics layout, as well as fitting everything else into the robot. (All the CIMs are just place holders, there will only be 6 on the real robot.)
- Spectrum
"Start by doing what's necessary, then what's possible, and suddenly you are doing the impossible." – St. Francis of Assisi
January 10, 2014Day 7: It's been a week
We continued improving our prototypes today after our design meeting yesterday. We modified our collector prototype to a version inspired by one of our VEX robots from this year.
We also continued to improve our shooter/thrower prototypes. Lately we have been working on a thrower that runs off two mini CIMs and throws the ball over the back of our robot. So far we have been trying to improve the range.
-Spectrum
"Success consists of going from failure to failure without loss of enthusiasm." Winston ChurchillJanuary 13, 2014Day 10: Back to Blogging
Sorry we missed a couple days. We had a Bootcamp build day yesterday where we helped 5 teams get their AM14U up and working.
We were back to work today, we have several prototypes still in development and we haven’t finalized our robot design.
We worked through the electrical and pneumatic design, and we should be laser cutting on Wednesday after we do all the drawings tomorrow night.
- Spectrum
“Even a mistake may turn out to be the one thing necessary to a worthwhile achievement.” - Henry Ford
January 14, 2014Day 11: Drive Train CAD Complete
We finalized the CAD for the drive train today. We are cutting a heavy version for our practice bot that doesn't have a lot of holes that will be in the real version, which will save us some time. Here is the belly pan. It has mounting point for 16 victors/talons, and although we won't be using all of them, it's nice to know we have them.
The prototype shooters still need some work but we have started designing the final version of our intake. It's heavily based on the intake rollers from VEX robots. We also will be able to outtake the ball from its stored position using only the rollers so we can score in the one point goal.
We started construction on our bumpers yesterday. This year we are going to make our bumpers early and we are spending time to make sure they are done very well. Last year we had some issues with the pool noodles sagging a bit after a few competitions, but we don't think that will be a problem this year.
- Spectrum
“Little by little we human beings are confronted with situations that give us more and more clues that we are not perfect. ” - Fred RogersJanuary 15, 2014Day 12: Trussing
Tonight we finally started having success with one of our shooting mechanisms. We were able to score in the high goal and truss with this shooter.
This shooter is heavily inspired by Dr. Joe Johnson and the Boom Done Robot in 3 Days team. It currently is running 3 CIM motors in a VEX single speed (5.33:1), a 15t to 30t sprocket reduction, and a final 12t to 22t sprocket reduction. These are just the items we had on hand, and we will hopefully be optimizing this over the coming weeks.
We have been working on this for over a week now, and we strongly believe that having a shooter with multiple shot trajectories will be key to making good clean passes over the truss.
Our chassis is going to be laser cut and bent tomorrow. Our sponsors had a big project that they had to get finished tonight so we couldn't get any time on the laser, so tomorrow one of our students will go to Solarcraft and run the laser and press brake to make all of our parts.
We are finalizing the "Sipping Bird" collector. It's based off this version, but now all of the motors will be contained inside the robot and both roller assemblies are independent.
We still have a few other shooter prototypes to test before we make our final decision.
- Spectrum
"It's always too early to quit." - Norman Vincent PealeJanuary 16, 2014Day 13: Sheet Metal
We finished the CAD for our chassis and a few other parts yesterday and one of our seniors who interned with our sponsor Solarcraft was able to go to their facility and cut and bend our chassis tonight.
Collin with the chassis he just cut and bent
We worked on a few more prototypes including a pneumatic catapult and a wheeled shooter. The motor-driven catapult is still the most promising but we have some ideas for the others that may make them win out in the end.
We will have most of the items we need to make our drive train tomorrow afternoon except for a few pieces from VEXpro. This weekend should be full of assembly and more prototype testing; we are working on gathering as much information about the prototypes as we can so that when we build the real version we can know it will work well.
- Spectrum
“For me, I am driven by two main philosophies: know more today about the world than I knew yesterday and lessen the suffering of others. You'd be surprised how far that gets you.” - Neil deGrasse TysonJanuary 18, 2014Day 14: Two Weeks Down
After the sheet metal came in today, we started construction on the practice robot.
We set up a test version of our octocanum modules.
The drive train will hopefully be finished early next week once our Mecanum wheels and hex bearings come in from VEXpro.
This weekend will be a big weekend for us. We should finalize our collector CAD and also get much closer to a final design for our launcher.
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- Spectrum
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“You do not really understand something unless you can explain it to your grandmother.” - Albert EinsteinJanuary 19, 2014Day 15: Robots and Rookies
We put together as much of the chassis as we could. This one ways about 50lbs as shown here. The real one will be lighter as some of the main components will be .09 aluminum instead of .125 and we will have more lightening holes.
We pressed in PEM nuts using a hammer and a punch. We’re not sure how long these will hold but we’re hoping for minor things like speed controllers this should be enough.
Today we hosted team 5287 from Community Christian School in Orange, TX. We helped them put together a model of Ri3D Boom Done's El Toro Collector using scrap material that we had. There students will be able to build their own version now that they've better seen how it's done.


We talked a lot more about our launcher mechanism and how we should build supports for it. We're pretty happy with the concept we have going and should be able to get CAD versions of it put together pretty quickly.
- Spectrum
“The thing I remember best about successful people I've met all through the years is their obvious delight in what they're doing and it seems to have very little to do with worldly success. They just love what they're doing, and they love it in front of others.” - Fred RogersJanuary 20, 2014Day 16: Mechanism CADing
We worked more on CADing up the game specific mechanism for our robot. Most of it is still in draft form but we’re pretty happy with the direction it is going.
Note: The flappy things have changed drastically in the last few days, and will continue to change.Note 2: There is also a second collector pole, it is just not shown in the picture.
We still have some prototype work to do on both the collector and launcher before we are comfortable sending them to the laser, but we think we are getting pretty close.
We're building this with the possibility of up to 14-16 motors. There aren't that many functions, but since the current rules allow for so much power, if you build it in it allows your motors to work in a much more efficient part of their power curve.
Hopefully we will be driving our practice chassis by this weekend.
- Spectrum
“One option is to struggle to be heard whenever you're in the room... Another is to be the sort of person who is missed when you're not. The first involves making noise. The second involves making a difference.” - Seth GodinJanuary 21, 2014Day 17: Another Long Work Day
We were off from school for MLK so we had another long work day.
We improved our pneumatic launcher to where it give a nice chest pass. We aren’t trying to make this prototype score in the goal or go over the truss, we are going for extremely compact.
Along with that we continued the CAD for our launcher and pickup mechanism and continued development of the prototype launcher to better fine tune it.
We heard from VEX that our items should be shipping this week so hopefully we will be driving this weekend.
- Spectrum
“Action expresses priorities.” - Mahatma Gandhi
January 22, 2014Day 18: Parts Arrive
After the long weekend we got many of our orders from week two. We had a large amounts of screws, bolts, and nuts from McMaster-Carr and Bolt Depot. We received our encoders and IMU from Sparkfun, and we also got an AndyMark order which contained part of our PDV–it consisted of Talons and stealth wheels.
We also received several VEXpro packages. We finally received our hex bearings that we have been waiting on, and we also received our VEXpro PDV items along with two 2x1 VersaFrame rails. The biggest surprise was the VEXpro order that we placed late Sunday night arrived today; we ordered parts for the real robot already since we expected a week or long lead time, but they got them to us in well under 48 hours. VEX is really stepping up to make everything right with their customers. We’re still waiting on 4“ Mecanum wheels, but that’s our last back ordered item.
This might look like the same picture from yesterday but several hours have gone into improving it since then. Many of the items are very subtle but will make a huge difference when we actually start assembling it. We started the process of changing our CAD model for the drive train from .125 to .09, it takes some time to make sure all the spacing stays the same. We also worked on the second revision of our collector, which hasn’t been produced yet, but we are already finding ways to improve it.
The launcher had a very successful test and we should have more to post after we get some video during tomorrow’s meeting. (Hint: 2 CIMs and 2 BB775s is 1200W)
- Spectrum
"We are all salesmen every day of our lives. We are selling our ideas, our plans, our enthusiasms to those with whom we come in contact." - Charles SchwabJanuary 23, 2014Day 19: Launcher Video and More CAD
We finally have some good video of our launcher prototype. It's performing as we expected, with a wide range of potential shots, some of them we didn't even think about as we were designing it. Again this was inspired by Boom Done and we want to thank them for such a great idea.
Our original chassis that will be used for our practice bot weighed in at 19.84lbs. It was made from 1/8" aluminum and didn't have much weight reduction.
The new chassis will be made from .09" thick Aluminum and will weight in at 11.84lbs, It is sliced and diced to cut weight. We know this will add a lot of chassis flex but since we are using Mecanum wheels we're alright with that.
We're also working on the lightening pattern for the back of the robot. Put your opinion in the comments.
Option 1: Standard Diamond Cutouts
Option 2: Spectrum Cutouts Standard
Option 3: Spectrum Cutouts with Reverse
We should be driving this weekend, with or without Mecanum wheels, as the practice robot is just about finished being wired. Our goal is to finish the CAD for all the mechanisms over the next two days and have drawings ready to go to Solarcraft to be cut and bent early next week.
- Spectrum
"Whenever I tackled the impossible or the miraculous, I remembered the magician Rene Lavand, who had only one arm. Poet and extraordinary card manipulator, he baffled fellow illusionists by concluding his brilliant demonstrations with, "What I just showed you can also be done with two hands!" - Philippe Petit, Man on Wire, 2002, p. 236.
January 23, 2014Day 20: Strategy and Tactics
Lots of CAD work today and we worked out some dimensions for our wings that will help us catch the ball and also maintain position of the ball. Not to much to show but instead we wrote down some of the strategy and tactical ideas that the team has been kicking around the past couple weeks.
Questions we’re asking ourselvesWhat percentage of teams will be able to catch a pass over the truss?How can we make it easier for teams to catch our passes?How can we avoid defense on our passes?How can we speed up the truss/catch process?What killer features will the best robots have?How can we be better at rebounding? / How can our alliance be better at rebounding?How can we play smart defense when we don't have the ball?How can our alliance best utilize its time?What's the best way to communicate within our alliance?

